Title
Manufacturing of a micro probe using supersonic aided electrolysis process
Abstract
In this paper, a practical micromachining technology was applied for the fabrication of a micro probe using a complex nontraditional machining process. A series process was combined to machine tungsten carbide rods from original dimension. The original dimension of tungsten carbide rods was 3 mm; the rods were ground to a fixed-dimension of 50 mum using precision grinding machine in first step. And then, the rod could be machined to a middle-dimension of 20 mum by electrolysis. A final desired micro dimension can be achieved using supersonic aided electrolysis. High-aspect-ratio of micro tungsten carbide rod was easily obtained by this process. Surface roughness of the sample with supersonic aided agitation was compared with that with no agitation in electrolysis. The machined surface of the sample is very smooth due to ionized particles of anode could be removed by supersonic aided agitation during electrolysis. Deep micro holes can also be achieved by the machined high-aspect-ratio tungsten carbide rod using EDM process. A micro probe of a ball shape at the end was processed by proposed supersonic aided electrolysis machining process.
Year
DOI
Venue
2008
10.1109/DTIP.2008.4753011
Computing Research Repository
Keywords
DocType
Volume
electrical discharge machining,electrolysis,micromachining,micromechanical devices,surface roughness,tungsten compounds,edm,wc,deep microholes,microprobe,precision grinding machine,size 20 mum,size 50 mum,supersonic aided electrolysis process,tungsten carbide rods,high aspect ratio
Journal
abs/0805.0
ISSN
ISBN
Citations 
Dans Symposium on Design, Test, Integration and Packaging of MEMS/MOEMS - DTIP 2008, Nice : France (2008)
978-2-35500-006-5
0
PageRank 
References 
Authors
0.34
0
3
Name
Order
Citations
PageRank
Ruey-fang Shyu100.34
Feng-Tsai Weng200.34
Chi-Ting Ho300.34