Title
A Comprehensive Analysis for High-Power Density, High-Efficiency 60 kW Interleaved Boost Converter Design for Electrified Powertrains
Abstract
High-power boost converters offer significant benefits to hybrid and electric vehicles, because higher-voltage propulsion power equates to lower motor losses. However, the converters themselves must have high efficiency and high power density in order to make the system-level trade-off beneficial. Thus, this paper presents an optimized design process of high power multi-phase interleaved bidirectional boost converters. In order to achieve a fast and accurate analysis and design, a generalized method is developed for the calculations of required phase inductance and output capacitance. In addition, a genetic algorithm (GA) optimization method is implemented for the inductor design. Using the proposed design process, a 3-phase 60 kW interleaved converter is designed and tested using paralleled SiC MOSFETS. The converter achieves peak efficiency of 99.2% at 10 kW and is >98% efficiency from 5% to 100% load. The resulting power density is 9.4 kW/L, which can be further improved to 12.2 kW/L with alternate terminal connectors.
Year
DOI
Venue
2020
10.1109/TVT.2020.2991395
IEEE Transactions on Vehicular Technology
Keywords
DocType
Volume
DC-DC power converter,electrified powertrain,inductor design,interleaved converter
Journal
69
Issue
ISSN
Citations 
7
0018-9545
0
PageRank 
References 
Authors
0.34
0
9
Name
Order
Citations
PageRank
Jing Guo100.34
Romina Rodriguez200.34
Jacob Gareau300.34
Dave Schumacher400.34
Maryam Alizadeh500.34
Peter Azer600.34
Jennifer Bauman7455.71
Berker Bilgin8275.86
Ali Emadi9848150.25