Title
Automatic Solar Cell Diagnosis And Treatment
Abstract
Solar cells represent one of the most important sources of clean energy in modern societies. Solar cell manufacturing is a delicate process that often introduces defects that reduce cell efficiency or compromise durability. Current inspection systems detect and discard faulty cells, wasting a significant percentage of resources. We introduceCell Doctor, a new inspection system that uses state of the art techniques to locate and classify defects in solar cells and performs a diagnostic and treatment process to isolate or eliminate the defects.Cell Doctoruses a fully automatic process that can be included in a manufacturing line. Incoming solar cells are first moved with a robotic arm to an Electroluminescence diagnostic station, where they are imaged and analysed with a set of Gabor filters, a Principal Component Analysis technique, a Random Forest classifier and different image processing techniques to detect possible defects in the surface of the cell. After the diagnosis, a laser station performs an isolation or cutting process depending on the detected defects. In a final stage, the solar cells are characterised in terms of their I-V Curve and I-V Parameters, in a Solar Simulator station. We validated and testedCell Doctorwith a labelled dataset of images of monocrystalline silicon cells, obtaining an accuracy and recall above 90% forCracks,Area DefectsandFinger interruptions; and precision values of 77% for Finger Interruptions and above 90% forCracksandArea Defects.Which allowsCell Doctorto diagnose and repair solar cells in an industrial environment in a fully automatic way.
Year
DOI
Venue
2021
10.1007/s10845-020-01642-6
JOURNAL OF INTELLIGENT MANUFACTURING
Keywords
DocType
Volume
Photovoltaics, Solar cell manufacturing, Automatic inspection, Defect classification, Electroluminescence imaging, Random forest, PCA, Gabor filters
Journal
32
Issue
ISSN
Citations 
4
0956-5515
2
PageRank 
References 
Authors
0.39
0
6