Title
Iso-planar piecewise linear NC tool path generation from discrete measured data points
Abstract
This article presents a method of generating iso-planar piecewise linear NC tool paths for three-axis surface machining using ball-end milling directly from discrete measured data points. Unlike the existing tool path generation methods for discrete points, both the machining error and the machined surface finish are explicitly considered and evaluated in the present work. The primary direction of the generated iso-planar tool paths is derived from the projected boundary of the discrete points. A projected cutter location net (CL-net) is then created, which groups the data points according to the intended machining error and surface finish requirements. The machining error of an individual data point is evaluated within its bounding CL-net cell from the adjacent tool swept surfaces of the ball-end mill. The positions of the CL-net nodes can thus be optimized and established sequentially by minimizing the machining error of each CL-net cell. Since the linear edges of adjacent CL-net cells are in general not perfectly aligned, weighted averages of the associated CL-net nodes are employed as the CL points for machining. As a final step, the redundant segments on the CL paths are trimmed to reduce machining time. The validity of the tool path generation method has been examined by using both simulated and experimentally measured data points.
Year
DOI
Venue
2005
10.1016/j.cad.2004.04.001
Computer-Aided Design
Keywords
Field
DocType
Surface machining,Ball-end milling,Tool path planning,Machining error,Scallop height
Data point,Mathematical optimization,Combinatorics,Path generation,Cutter location,Algorithm,Machining,Planar,Surface finish,Piecewise linear function,Mathematics,Bounding overwatch
Journal
Volume
Issue
ISSN
37
1
0010-4485
Citations 
PageRank 
References 
12
0.74
22
Authors
2
Name
Order
Citations
PageRank
Hsi-yung Feng115215.49
Zhengji Teng2120.74